HVS Series Servo-hydraulic Shaker

HVS series servo-hydraulic vibration testing system is composing of highly reliable hydraulic actuator, robust HPU, high precision servo-vibration controller, and customized table. 

The adopted hydraulic actuator is built by hydrostatic technique, which features the actuator very low friction and makes actuator be maintenance-free in its life time. Meanwhile, a LVDT mode displacement sensor is built inside of the actuator to provide accurate and instant displacement signal.

The HVS series has compact and turn-key design in shaker structure. Working with ECON unique VT-6 series servo-vibration controller, HVS can deliver customers excellent performances in vibration testing.
 

Features

  • ISO, ISTA, ASTM, GR63 testing standard compliant
  • Force range from 10kN to 300kN
  • Frequency range from 0.1Hz to 300Hz and customized
  • Stroke range up to ±250mm and customized
  • Lower friction and maintenance-free hydraulic actuator
  • High reliability with mean time between failures (MTBF)> 10,000 hours
  • Optional foundation-free available
  • Optional explosion-proof available
  • Optional table sizes available
  • Various Multi-axial/Multi-DOF design
  • Advanced double loop control by acceleration and displacement
  • Sine, random, shock RSTD and Field Data Replication testing supported

System Model

HVS-10

HVS-25

HVS-50

HVS-100

HVS-150

HVS-200

HVS-300

Rated Force (kN)

10

25

50

100

150

200

300

Vibration Direction

Vertical, Horizontal or Integrated

Frequency Range(Hz)

0.1-160

0.1-160

0.1-160

0.1-120

0.1-120

0.1-80

0.1-80

Max. Displacement (mm, p-p)

100mm

150mm

150mm

300mm

300mm

300mm

300mm

Max. Velocity (m/s)

0.5

0.8

0.8

1

1

0.5

0.5

Max. Acceleration (g, with max. load)

4

4

4

5

5

5

5

Max. Payload (kg)

200

500

1000

1500

2500

3500

5000

Table Dimension (mm)

600x600

800x800

1000x1000

1200x1200

1200x1200

1500x1500

1500x1500

Eccentric Movement (Nm)

500

1000

2000

3000

4000

4000

5000

HPU Model

HPU-30

HPU-100

HPU-160

HPU-400

HPU-400G

HPU-300G

HPU-400G

Rated Pressure(MPa)

21

21

21

21

31.5

31.5

31.5

Rated Flow (L/min)

30

100

160

400

400

300

400

Power Consumption

15

45

70

175

260

200

260

VT-6 series Servo-vibration Controller

VT-6 series servo-vibration controller integrates the capacity of servo-valve control and vibration control together innovatively and powerfully. It features HVS series servo-hydraulic vibration testing system to be delivered with compact design, simpler connecting in loop control, easy in installation and operation.

Based on advanced digital control and PID algorithms, VT-6 composes of double loop controls, displacement and acceleration, at same time. This makes servo-hydraulic shaker under a stable, reliable and precise control, with better frequency response and wider usable range.

VT-6 is a PC independent controller, all operation of the vibration system is performed through the VT-6 software computed by on board DSP. Its hardware has considerable design in connecting with different types displacement sensor and accelerometers. VT-6 is fully compliant with all servo-hydraulic vibration systems from other vendors. 
 

Features

  • Integration of vibration control and servo valve control
  • Dual loop control of displacement and acceleration
  • Combination of digital control and PID control
  • Dedicated connectors to different sensors
  • Compliant with all servo-hydraulic vibration systems
  • Full range of testing control software: sine, random, stock RSTD and Field Data Replication
     

Hardware

VT-6016

Input Channels

4 universal inputs
1 displacement input(LVDT, Sliding)
1 force input

Drive Channels

1 voltage/current

PID Parameters

P: 0.2-20, I: 0.2-10s, D: 2ms-1s

Flutter Test Signal

Freq.: 90-1,000Hz, Amp.: 0.1-3.2V

PC Connectivity

USB 2.0

Software

VT-6016

Servo-hydraulic Vibration Control

sine, random, stock RSTD and Field Data Replication

O/S Compliance

Windows 7/10 32/64-bit

4-post Road Simulator

4-post servo-hydraulic road simulator is rather useful to reproduce simulate road excitation on vehicle and its parts, to search performance characteristics, test reliability and durability. Most of vehicle parts need such tests including body in white, suspension, lights, A/C, seat, instrument meters and so on.

HVS-25.4 road simulator has considerable 4 posts design with multiple hydraulic actuators and dedicated wheel-pan, sophisticated time domain MIMO loop control. HVS-25.4 meet all testing standards of vehicle road simulation, design and type test, life test, end-of-line product quality test.

HVS road simulator could be extended to be 6-post, 8-post or more, for vehicles with more wheels or specified mission profile.

Features

  • Servo-hydraulic 4-post simulation
  • Compact design, less field room needed 
  • Typical 25 kN actuators with 200 mm stroke design
  • Customized force from 10kN to 300kN
  • Applications: Vehicle quality test, ride comfort, mission profile
  • sophisticated time domain MIMO loop control 
  • Customized fixtures for different vehicles
     

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